APQP/PPAP - New Product Introduction

£375 per delegate. This may be less for special offers on specific course dates and in-company training courses

Duration: 1 day

Trainer: A054MS

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This one day introductory training workshop takes the delegates through all of the basic elements of these two key frameworks for introducing new Products in the Automotive Industry and touches on the important core tools contained within them.

Course Objectives

Following attendance, participants will gain: 

- An understanding of the AIAG ‘APQP’ & ‘PPAP’ Manuals and their overall requirements.
- The development of a Training Needs Analysis in these tools, e.g. FMEA, SPC & MSA.
- A gap analysis of each of the 5 phases between their requirements & current practice within the company, whether they are based on other Manuals or Sector e.g. Aerospace.
- A draft action plan for any work identified as being required, based on the assessment of gaps, for example development of the company’s New Product Introduction Process.
- Therefore use of company project files enables maximum benefit to be obtained from the day.

Course Programme

- Course / delegates’ objectives
- Quality planning: why / who / how?
- Product Quality Planning Timing Chart

APQP Phase I: Plan & Define Programme 
- Inputs & outputs: (Inputs for section II)

APQP Phase II: Product Design & Development 
- Outputs: (Design) FMEA, design review
- Outputs: (APQP Team)
- Control Plan, Cause & Effect Diagram

APQP Phase III: Process Design & Development 
- Outputs: Measurement System Analysis

APQP Phase IV: Product & Process Validation 
- Outputs: Variation, Process Capability

Part Approval: PAP 
- PPAP manual
- Reporting requirements
- Submission, records

APQP Phase V: Feedback, Assessment, Corrective Action 
- Outputs: Improved; QCD & APQP proc
The course either has new dates in data loading, or is only run as a dedicated or In Company course.
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01933 233884

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